Graphite Cutting with Endless Diamond Wire Loop
Graphite , archaically referred to as plumbago, is a crystalline form of the element carbon with its atoms arranged in a hexagonal structure.
Graphite is not difficult to cut, but products made of graphite are kind of brittle, it’s difficult to have a clear cutting edge without outbreaks .As it’s widely used in many applications, the cutting speed is also a difficulty and still unsolved .
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Graphite Cutting with Endless Diamond Wire Loop
Cutting video details
Cutting Tools:Diamond Wire Loop
Wire Type | Multi strand wire |
Linear Velocity(m/s) | 30-60 |
Feed Speed(mm/min) | 5-100 |
Cooling | Dry |
Application | Graphite |
Cutting Process:
Cutting Material :Graphite
Linear Speed: 52m/s
Feed Speed: 300 mm/min
Cooling Way: dry
Cutting Results:
- Thinner
- Quicker whole process was 1 minte
- Smoother
Cutting Advantages
1,Cutting Shape
Use diamond wire loop as cutting tool, cutting direction can be changed during the cutting process.
2,Slice Thickness
As diamond wire loop is thin and running speed are high, it’s able to cut graphite with extremely thin slice.
3,Surface Quality
There is no wire mark on the surface, it’s flat and smooth.
4,Cutting Efficiency
High linear speed ensures high cutting speed, diamond wire loop can highly improve cutting efficiency.
Summary
What is the best graphite cutting tools ?
In the past, graphite is cut by band saws at speed around 1000-2000 ft/min (300-600 m/min). This cutting efficiency can’t meet the ever-increasing demand for graphite material.
Ensoll diamond wire loop highly improved cutting speed, linear speed can be upto 50 m/s ,whole productivity will get 4 to 5 times growth.It also solved the problem of how to cut special shape.
Endless diamond wire loop definitely will be the best cutter for graphite industry .
There are different model can be chosen to cut graphite. D0.55, D0.65 with length 2200mm, 3500mm, 5400mm, and so on .
What We Cut:
Not only Graphite but also Stone,Metal,Glass,Silicon and other hard brittle materials can be cut by diamond wire loop saw.
Special diameter and length on request!