KDP CRYSTAL Cutting with Diamond Loop
Large size KDP crystal is an expensive national defense military material, because of its softness and brittleness, easy to deliquescent, it is currently recognized as difficult to process.
Diamond wire cutting machine and diamond wire loop is the best solution to overcome the difficulties of band saw, and a major innovation to solve the KDP crystal cutting problem.It has been proved that this method has small cutting force, narrow cutting slit, high cutting efficiency and low stress precision cutting for precious brittle materials.
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KDP Crystal Cutting with Diamond Loop
Cutting video details
KDP Cutting Tools:Diamond Wire Loop
| Outer Diameter(mm) | 0.60 |
| Diamond Size | 90μm-106μm |
| Circumference Length(mm) | 4000 |
| Wire Type | Multi strand wire |
| Linear Velocity(m/s) | 30-60 |
| Feed Speed(mm/min) | 5-100 |
| Tensile Strength(N) | 120-150 |
| Cooling | Dry |
| Application | KDP CRYSTAL |
Cutting Process:
Cutting Material :KDP crystal
Wire Type: D0.60
Linear Speed: 40m/s
Feed Speed: 45mm/min
Cooling Way: dry
Tensile Strength: 130N
Cutting Results：
- Thinner -0.60mm
- Roughness<1.6μm
- Flatness<0.06mm/300mm2
- Special Shapes-cutting direction is changeable
Cutting Advantages
1,Cutting Shape
Use diamond wire loop as cutting tool, cutting direction can be changed during the cutting process.
2,Slice Thickness
As diamond wire loop is thin and running speed are high, it’s able to cut graphite with extremely thin slice.
3,Surface Quality
There is no wire mark on the surface, it’s flat and smooth.
4,Cutting Efficiency
High linear speed ensures high cutting speed, diamond wire loop can highly improve cutting efficiency.
Summary
What is the best sensitive material cutting tools ?
In the past, KDP crystal material is cut by band saws . This cutting efficiency can’t meet the ever-increasing demand for KDP material.
Ensoll diamond wire loop highly improved cutting speed, linear speed can be upto 50 m/s ,whole productivity will get 4 to 5 times growth.It also solved the problem of how to cut special shape.
Endless diamond wire loop definitely will be the best cutter for sensitive mateial industry .
There are different model can be chosen to cut KDP material. D0.55, D0.65 with length 2200mm, 3500mm, 5400mm, and so on .
What We Cut:
Not only KDP ,but also YAG crystal, Marble, Stone,Metal,Glass,Silicon and other hard brittle materials can be cut by diamond wire loop saw.
Special diameter and length on request!
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