Graphite Cutting with Endless Diamond Wire Loop

Graphite Cutting with Endless Diamond Wire Loop

Graphite , archaically referred to as plumbago, is a crystalline form of the element carbon with its atoms arranged in a hexagonal structure.

 

Graphite is not difficult to cut, but products made of graphite are kind of brittle, it’s difficult to have a clear cutting edge without outbreaks .As it’s widely used in many applications, the cutting speed is also a difficulty and still unsolved .

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Graphite Cutting with Endless Diamond Wire Loop

Cutting video details

Cutting Tools:Diamond Wire Loop

Wire TypeMulti strand  wire
Linear Velocity(m/s)30-60
Feed Speed(mm/min)5-100
CoolingDry
ApplicationGraphite 

Cutting Process:

Cutting Material :Graphite

Linear Speed: 52m/s

Feed Speed: 50mm/min

Cooling Way: dry

 

Cutting Results:

  • Thinner 
  • Quicker whole process was 1 minte
  • Smoother

Cutting Advantages

 

1,Cutting Shape

Use diamond wire loop as cutting tool, cutting direction can be changed during the cutting process.

2,Slice Thickness

As diamond wire loop is thin and running speed are high, it’s able to cut graphite with extremely thin slice.

3,Surface Quality

There is no wire mark on the surface, it’s flat and smooth.

4,Cutting Efficiency

High linear speed ensures high cutting speed, diamond wire loop can highly improve cutting efficiency.

Summary

What is the best graphite cutting tools ?

In the past, graphite is cut by band saws at speed around 1000-2000 ft/min (300-600 m/min). This cutting efficiency can’t meet the ever-increasing demand for graphite material.

Ensoll diamond wire loop highly improved cutting speed, linear speed can be upto 50 m/s ,whole productivity will get 4 to 5 times growth.It also solved the problem of how to cut special shape.

Endless diamond wire loop definitely will be the best cutter for graphite industry .

There are different model can be chosen to cut graphite. D0.55, D0.65 with length 2200mm, 3500mm, 5400mm, and so on .

What We Cut:

Not only Graphite but also Stone,Metal,Glass,Silicon and other hard brittle materials can be cut by diamond wire loop saw.

Special diameter and length on request!

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